ASTM A105 is a specification established by the American Society for Testing and Materials (ASTM) that covers forged carbon steel piping components for ambient- and higher-temperature service in pressure systems. These components include flanges, fittings, valves, and similar parts ordered either to dimensions specified by the purchaser or to dimensional standards such as the ASME and API specifications.
Description
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Metal In China® has a large number of Carbon Steel Tube that meet American ASTM or AISI standards. Common specifications for Carbon Steel Tube include A36,A106, A53/A53B, A178,A210,A252,A333, etc. Generally, we can support fast delivery within 3-5 days according to your requirements, and the delivery cycle of specially customized products is about 10 days. Contact us now to get a competitive price or a free sample.
Information
Features
ASTM A105 is a specification for carbon steel forgings for piping applications. Although it specifically addresses forged fittings, such as flanges, valves, and fittings, rather than pipes, the features and properties of ASTM A105 carbon steel forgings can provide insights into carbon steel pipe characteristics. Here are some key features associated with ASTM A105 carbon steel pipes:
- Carbon Steel Composition: ASTM A105 carbon steel is a medium carbon steel with a maximum carbon content of 0.35%. This composition provides a good balance of strength, hardness, and weldability while maintaining reasonable ductility.
- High Strength: ASTM A105 carbon steel pipes exhibit high tensile strength and yield strength. This makes them suitable for high-pressure and high-temperature applications common in the oil, gas, and petrochemical industries.
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- Good Weldability: ASTM A105 carbon steel pipes can be easily welded using common welding techniques, such as arc welding, MIG welding, and TIG welding. Proper preheating, post-weld heat treatment, and filler material selection are necessary to ensure weld integrity.
- Versatility: ASTM A105 carbon steel pipes find application in various industries, including oil and gas, petrochemical, power generation, and process piping. They are commonly used for transporting fluids and gases in both high-pressure and low-pressure systems.
ASTM A105 Carbon Steel Pipe Factory in China
- Compatibility: ASTM A105 carbon steel pipes are compatible with a wide range of materials commonly used in piping systems. They can be joined with other carbon steel pipes or connected to different materials, such as stainless steel or alloy steel, using appropriate fittings and flanges.
- Impact Resistance: ASTM A105 carbon steel pipes possess good impact resistance, allowing them to withstand sudden changes in pressure and temperature within the piping system.
ASTM A105 Carbon Steel Pipe Factory
- Corrosion Resistance: While ASTM A105 carbon steel pipes are susceptible to corrosion, their resistance depends on various factors, including the environmental conditions and fluid being transported. To enhance corrosion resistance, appropriate surface coatings or internal lining may be applied.
- Pressure and Temperature Ratings: ASTM A105 carbon steel pipes have pressure and temperature ratings that depend on the wall thickness, diameter, and specific application requirements. It is crucial to adhere to the applicable design codes and standards to ensure safe operation within specified limits.
China ASTM A105 Carbon Steel Pipe
Carbon Steel Round Tube Stock in China
Specification
Technique | Round Pipe |
Material | Carbon Steel |
Producttion Method | Hot Rolled/Cold Rolled |
Standard | A36,A53/A53B,A106,A178, A210, A252,A333,A500 etc. |
Wall Thickness | 0.5MM~300MM(Customized on request) |
Outer Diameter | 21.3MM~660MM(Customized on request) |
Tolerance | +/-1% |
Length | Single random length/Double random length |
Surface | 1. Galvanized 2. PVC,Black and color painting 3. Transparent oil,anti-rust oil 4. According to clients requirement |
Packing | Bundle, or with all kinds of colors PVC or as your requirements |
Technology
ASTM A105 is a specification for carbon steel forgings for piping applications, and it does not specifically address the manufacturing technology for carbon steel pipes. However, carbon steel pipes that meet the ASTM A105 specification are typically manufactured using the following processes:
- Seamless Manufacturing Process:
- Piercing: The process begins with a solid round billet of carbon steel. The billet is heated to a high temperature and pierced by a mandrel to create a hollow tube.
- Rolling: The pierced billet is then rolled and elongated on a mandrel mill or a plug mill to reduce its diameter and wall thickness while increasing its length.
- Sizing: The elongated tube is passed through sizing rolls to achieve the final desired dimensions, ensuring precise outer diameter (OD) and wall thickness.
- Finishing: The seamless tube undergoes various finishing operations, such as straightening, heat treatment, and inspection to meet the specified requirements.
- Seamless manufacturing produces carbon steel pipes without the need for welding, resulting in pipes with uniform properties, higher strength, and improved corrosion resistance. It is commonly used for smaller diameter pipes and higher-pressure applications.
- Welded Manufacturing Process:
- ERW (Electric Resistance Welding): This process involves the formation of a longitudinal seam by passing a high-frequency electric current through the edges of a flat steel strip. The edges are heated and fused together under pressure to form the pipe.
- SAW (Submerged Arc Welding): SAW process involves welding the edges of two steel plates or strips using a continuously fed electrode. The welding occurs under a layer of flux, protecting the weld from contamination.
- LSAW (Longitudinal Submerged Arc Welding): LSAW process is used for large-diameter pipes. It involves bending and forming a steel plate into the shape of a pipe and welding the longitudinal seam using the SAW process.
- HFW (High-Frequency Welding): HFW process utilizes high-frequency electric currents to weld the edges of a strip or plate together to form a pipe.
- Welded manufacturing is suitable for larger diameter and thicker-walled carbon steel pipes. It is commonly used for lower-pressure applications and offers cost advantages over seamless manufacturing.
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Application
ASTM A105 is a specification for carbon steel forgings for piping applications, and it does not specifically address carbon steel pipes. However, ASTM A105 carbon steel forgings are commonly used in various applications in the oil and gas, petrochemical, power generation, and process industries. Here are some common applications where ASTM A105 carbon steel pipes, fittings, and flanges are employed:
- Oil and Gas Industry: ASTM A105 carbon steel pipes, fittings, and flanges are extensively used in the oil and gas industry for various applications. They are employed in pipelines, refineries, offshore platforms, and other related systems for the transportation and processing of oil, gas, and petroleum products.
- Petrochemical Plants: ASTM A105 carbon steel pipes, fittings, and flanges find application in petrochemical plants for conveying and processing various chemicals, gases, and liquids. They are used in systems handling materials such as hydrocarbons, acids, solvents, and other petrochemical fluids.
- Power Generation: ASTM A105 carbon steel pipes, fittings, and flanges are utilized in power plants for applications such as steam piping, condenser tubes, and other components involved in the generation and distribution of electricity.
- Process Piping: ASTM A105 carbon steel pipes, fittings, and flanges are employed in process piping systems across various industries, including chemical processing plants, pharmaceutical manufacturing, food and beverage production, and water treatment facilities. They are used for conveying fluids, gases, and other materials involved in manufacturing processes.
- Refineries: ASTM A105 carbon steel pipes, fittings, and flanges are used in refineries for the transportation and processing of crude oil and other petroleum products. They are employed in various units, including crude oil distillation, catalytic cracking, and fluid catalytic cracking (FCC) units.
- HVAC Systems: ASTM A105 carbon steel pipes, fittings, and flanges find application in heating, ventilation, and air conditioning (HVAC) systems for conveying hot water, steam, and chilled water.
- Chemical Plants: ASTM A105 carbon steel pipes, fittings, and flanges are utilized in chemical plants for various applications, including the handling and processing of chemicals, acids, and corrosive materials.
- Water and Wastewater Systems: ASTM A105 carbon steel pipes, fittings, and flanges are employed in water supply and wastewater systems for conveying water, drainage, and sewerage.
Package
Packaging for carbon steel tube pipe must protect the product during transportation and storage, keeping them free from physical damage and environmental factors that could lead to rust or corrosion. Here are some common packaging methods:
- Bundling: The tubes are often bundled together, with steel straps or wires securing them. Each bundle is usually of the same size and length to aid in transportation and handling.
- End Protection: The ends of the tubes are often protected with plastic caps or metal bevel protectors. This helps to prevent any damage to the tube ends and keep out dirt and other contaminants.
- Wrapping: Bundles may be wrapped in a protective material such as waterproof paper, plastic sheeting, or a protective cloth. This helps to protect the tubes from environmental factors such as water and dust.
- Crating: In some cases, particularly for long-distance transportation or if the tubes are being shipped internationally, the bundles may be placed in wooden crates or boxes. This provides additional protection.
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- Marking: Each bundle or tube is marked with information like the manufacturer’s name, product specification, size, length, heat number, and other relevant details. This helps in identification and traceability.
- Anti-Corrosion Measures: If the tubes are not already treated for corrosion resistance, they may be coated in oil or another anti-corrosion agent before packaging.
These are general methods and the exact packaging will depend on the supplier, the requirements of the customer, and the intended method of transport. Regardless of the specific packaging used, the goal is to protect the tubes and ensure they arrive at their destination in the best possible condition.
ASTM A105 Carbon Steel Pipe
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